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Cast Urethane Wheels
Cast Urethane Wheels are manufactured by casting liquid thermoset polyurethane into a mold, followed by curing and secondary machining. The polyurethane layer can be bonded to a metal hub to create a durable wheel assembly for conveying, automation and industrial material-handling equipment.
Polisan supplies custom cast polyurethane wheels in different sizes, hardness levels and colors. Wheel hubs can be designed from customer drawings, samples or application requirements, with options for aluminum, carbon steel or bearing-based constructions.
- Overview
- Recommended Products
- Automation assembly production lines
- AGV material handling systems
- Conveyor equipment
- Logistics and transportation equipment
- Industrial manufacturing machinery
- Roller coaster wheels
- Crane wheels
- Guide wheels
- V-groove wheels
- Stock feeder wheels
- Load wheels
- Elevator wheels
- Solid polyurethane wheels
- Zero-crush wheel applications
Core Advantages
Excellent Wear Resistance
Cast polyurethane provides a resilient running surface for repeated contact with floors, tracks and conveying equipment. Material hardness and wheel geometry can be adjusted according to the operating conditions.
Shock Absorption
The flexible urethane layer helps absorb impact during movement and contact, supporting smoother operation in industrial handling systems.
Low-Noise Operation
Polyurethane contact surfaces help reduce rolling noise compared with direct metal-to-metal contact, making these wheels suitable for indoor production and logistics environments.
Protection for Metal Hubs and Equipment
A polyurethane layer bonded to a metal hub helps reduce direct metal contact with the operating surface and can help protect equipment from scratches during operation.
Technical Specifications
| Item | Specification |
|---|---|
| Product Type | Cast urethane wheel / custom polyurethane wheel |
| Wheel Construction | Cast polyurethane layer bonded to a metal hub |
| Production Process | Liquid polyurethane casting, curing and secondary machining |
| Hub Material | Aluminum, carbon steel or customer-specified metal |
| Hub Options | Custom bore, mounting pattern or bearing arrangement |
| Hardness | Customized according to application requirements |
| Color | Customized |
| Wheel Size | Customized according to drawing, sample or application requirements |
| Customization Input | Technical drawing, sketch, sample or application description |
Typical Applications
Cast Urethane Wheels are widely used in conveying and industrial material-handling equipment, including:
Custom Cast Urethane Wheels
Polisan can manufacture cast polyurethane wheels according to your technical drawing, sketch, sample or application description. Custom options may include wheel diameter, wheel width, polyurethane hardness, color, hub geometry, bore, mounting pattern, bearing arrangement and wheel profile.
Please provide the wheel drawing or sample, equipment type, operating environment and available load information. Our team can review the wheel structure and recommend a suitable polyurethane and hub configuration.
Urethane Wheel Refurbishment
For suitable used wheel assemblies, Polisan can remove worn polyurethane and recover the existing metal wheel core with new polyurethane. Refurbishment suitability depends on the condition of the metal core, the original wheel structure and the intended application.
This service provides an option for customers who need to renew polyurethane wheels without replacing the complete wheel assembly.
About Polisan
Liyang Pulisen Polyurethane Products Co., Ltd., operating under the brand name Polisan, manufactures polyurethane wheels, rollers, belts and custom elastomer products for industrial applications.
Our production experience covers metal surface preparation, cleaning, sandblasting, adhesive application, polyurethane casting, curing and secondary machining. We manufacture custom polyurethane products based on customer drawings, samples and application requirements.
Contact Polisan for custom Cast Urethane Wheels, polyurethane wheels with metal hubs and urethane wheel refurbishment.
