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custom polyurethane wheels-0

Polyurethane Rubber Wheel

Home >  Products >  Polyurethane Rubber Wheel

Custom Polyurethane Wheels

Application-Specific PU Wheels Made from Your Drawing or Sample

  • Overview
  • Recommended Products

Custom Polyurethane Wheels

Polisan manufactures custom polyurethane wheels for industrial equipment, conveying systems and material-handling applications.

The wheel core can be made from carbon steel, aluminum, bearings or other customer-specified structures. Polyurethane is applied to the prepared wheel core through a controlled process that may include sandblasting, surface cleaning, adhesive application and casting.

Custom polyurethane wheels can be developed in different shapes, hardness levels, colors and configurations according to your technical drawing, sample or application requirements.

Core Advantages

Non-Marking Surface

The polyurethane running layer provides a resilient contact surface that helps reduce marks on floors, tracks and conveyed materials.

Non-Conductive Material

Polyurethane can be selected for applications that require a non-conductive wheel surface.

Oil and Acid Resistance

The polyurethane material can be formulated for applications exposed to oil, acids and other industrial substances.

Solvent Resistance

Custom PU wheels can be developed for working environments where contact with solvents may occur.

Tear Resistance

The polyurethane layer provides resistance to tearing and repeated mechanical contact during industrial operation.

High Rebound

Polyurethane provides resilient rebound performance, helping the wheel recover after repeated contact and loading.

Flexible Core Options

Wheel cores can be manufactured from carbon steel, aluminum, bearings or other customer-specified materials.

Technical Specifications

Item Specification
Product Type Custom polyurethane wheel / molded PU wheel / cast urethane wheel
Wheel Core Materials Carbon steel, aluminum, bearing or customer-specified core
Outer Material Polyurethane elastomer
Material Properties Non-marking, non-conductive, tear-resistant and high-rebound
Resistance Options Oil resistance, acid resistance and solvent resistance
Hardness Customized according to application requirements
Wheel Profile Customized according to equipment and track requirements
Wheel Size Customized according to technical drawing or sample
Color Customized
Customization Input Technical drawing, sample or application description

Typical Applications

Custom Polyurethane Wheels are widely used in:

  • Conveyor belt systems
  • Chain drive systems
  • Assembly line systems
  • Automation equipment
  • AGV material handling
  • Logistics and transportation equipment
  • Paper-processing equipment
  • Glass-processing equipment
  • Wood-processing equipment
  • Industrial carts
  • Heavy-duty machinery
  • Clean-room equipment
  • Food-processing equipment

Types of Polyurethane Wheels We Manufacture

Polisan manufactures different types of custom polyurethane wheels, including:

  • Drive wheels
  • Idler wheels
  • Conveyor wheels
  • Heavy-duty industrial wheels
  • Mecanum wheels
  • AGV stacker wheels
  • V-Groove wheels
  • U-Groove wheels
  • Polyurethane wheels with bearings
  • Forklift wheels
  • Pulley wheels
  • Guide wheels
  • Track wheels
  • Zero-crush wheels
  • No-crush wheels

FDA-compliant wheel options can be developed for suitable food-processing and clean-room applications according to the specific material and application requirements.

Custom Manufacturing Process

Polisan provides custom polyurethane wheel manufacturing based on your drawing, sample or application description.

The production process may include:

  1. Review the technical drawing or sample.
  2. Manufacture or prepare the wheel core.
  3. Sandblast and clean the core surface.
  4. Apply adhesive to improve bonding between the core and polyurethane.
  5. Cast or mold polyurethane onto the wheel core.
  6. Complete curing and secondary machining as required.
  7. Inspect the finished wheel according to the application requirements.

Custom PU Wheel Service

Custom options may include:

  • Wheel diameter and width
  • Polyurethane hardness
  • Polyurethane color
  • Polyurethane formulation
  • Wheel profile
  • Carbon steel or aluminum core
  • Bearing configuration
  • Keyway or bore structure
  • V-groove or U-groove profile
  • Track-matching dimensions
  • Application-specific material requirements

Please provide your wheel drawing, sample, core dimensions, equipment type and operating environment. Our team can help recommend a suitable polyurethane material and wheel structure.

About Polisan

Liyang Pulisen Polyurethane Products Co., Ltd., operating under the brand name Polisan, manufactures polyurethane wheels, rollers, belts and custom elastomer products for industrial applications.

Polisan provides custom cast urethane parts and polyurethane molding solutions for automation, material handling, logistics, transportation, paper, glass and wood-processing applications.

Our product range includes custom polyurethane wheels, cast urethane wheels, drive wheels, idler wheels, AGV wheels, Mecanum wheels, V-Groove wheels, U-Groove wheels and polyurethane wheels with bearings.

Contact Polisan for custom Polyurethane Wheels developed from your technical drawing or sample.



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